BoneChat #32 - ALM Ortho, Saving Limbs, Enhancing Lives - Paul DeJuliis & Brian McLaughlin

20 Jun 2024 · 62 min
1:02:25

In this BoneChat episode, host Tiger Buford interviews Paul DeJuliis and Brian McLaughlin, co‑founders of ALM Ortho, about their pioneering work in additive‑manufactured limb‑restoration solutions, especially bone‑anchored osseointegrative (OI) implants for amputees. The discussion covers ALM’s business model, product portfolio (OI implants, custom limb‑salvage devices, and an upcoming upper‑extremity line), market size estimates (~$6 billion total, $33 k per implant with 87 % margin), and clinical benefits such as restored stability, reduced infection risk, and potential proprioception improvements. Technical depth is provided on the use of electron beam melting (EBM) for rapid, patient‑specific titanium implants with micro‑roughness and lattice porosity that promote bone and soft‑tissue ingrowth. Regulatory pathways are explained, including the Custom Device Exemption (CDE), Humanitarian Use Device (HUD/HDE) route, and the longer‑term goal of PMA clearance. The founders describe their design‑to‑delivery workflow (DICOM segmentation, 2‑day print, CNC machining, coating) and challenges in surgeon communication and market reach, noting a small pool of ~120‑125 limb‑reconstruction surgeons in the U.S. Financially, they are raising a $3 million Series A, have generated $22 k free cash flow per implant, project a 2026 run‑rate of $15‑18 million, and anticipate a 12‑15× exit multiple. Audience questions address military and international markets, reimbursement, pediatric indications, phantom‑pain mitigation, and single‑ versus two‑stage surgery. The founders emphasize their competitive moat (in‑house EBM capability, rapid turnaround, soft‑tissue IP) and the need for surgeon education and regulatory clearance to unlock broader adoption.

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