BoneChat call #34 - Priority Medical: Engineering Horsepower in the heart of the Orthopedic Capital"

Kyle Lapin runs Priority Medical, an engineering services firm in Warsaw, Indiana that works with orthopedic startups and established companies on a fee-for-service basis. The firm charges roughly $50k for patent work, $500k for a 510(k), and $5M for commercialization. They prefer 6-12 month retainers and look for product ideas where patients, surgeons, or the market are unhappy.
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All right, welcome everybody, to Bone chat discussion number 34. I'm thrilled to hear from our fellow Bone Chat member, Kyle Lapin. So Kyle and I share a unique history. We work together in R D at Wright Medical during what I consider the golden years. And today, Kyle's team at Priority Medical is. They're experts in turning fresh ideas into tangible products. So. So this is a conversation. Don't hesitate to raise your hand. And without further ado, handing over the mic to Kyle. Welcome aboard.
Thanks, tiger. Now, Wright Medical was a. I was there for only three years from 2004 to 2006, and it was wonderful and exciting and I would have never left, but we started a family and my wife said, we are moving back near grandparents with or without you, so find a new job. So I did. That's how it goes sometimes. So I'm going to have a few slides to share. I'm talking about what Priority Medical is up to. And after I go through a bit of an intro and a couple stories I think that are interesting, I want to share with you guys the. The clients that generally we seem to have the best opportunity to serve. And that's an area where this team. I would love to get some input to see if there are adjacent areas that maybe we're overlooking or are there other needs that are unsatisfied or just met in an incomplete way to just see what everybody has to say. So as far as background, I've been in orthopedics for over 20 years. Depew, synthesis, right? Medical, Sonoma, orthopedics. And I've worked in hips, shoulders, trauma, foot and ankle. And I actually decided that I wanted to be a biomedical engineer when I was 16. And I never changed my mind. And so this whole, whole orthopedic med device space has been near and dear to my heart for a very long time. So when I started my very first co op, on my very first day, which I won't give you the exact day, but, well, I guess I can. It's okay to date myself. This is an established crowd here. So I was January 4th of 22 and I was in a meeting room with about 25 people and I heard someone, an engineer in the back mention some idea to three other people and he got very excited. All of a sudden, four of them gathered into a little cluster and they started drawing a bunch of things and they got really excited and then they said, aha, we've got it. And they all signed their name on it and they put a date and they said this Is it we're going to go do this? And then he said, what are we going to call it? We're going to call it Project Norman. That was actually the birth of the Attune knee in January of 2002. The most recent launch of the Attune knee that I believe brought it to conclusion happened about nine months ago, more than 20 years later. And such is the way of product development in the gigantic orthopedic companies. Sometimes things take 20 years to get out of the game. Another story I want to share is the startup company that I joined, Sonoma Orthopedics. When I came to that company, they were working with this really, really neat technology, flexible metal that you can get to bend around a curve or contoured flexible bone. And they, they couldn't quite get it right. And it turns out that for a Clavicle nail they were working on, that was a really neat product. They actually had released to the field six different versions of the Clavicle nail. Now that's not uncommon. Iteration 1, 2 and 3 makes sense if you're going to continue to improve the product. The problem was they had built out an entire manufacturing facility while they were doing this and the amount of money that they spent to do so was jaw dropping. You would have thought that maybe spend that money when you've figured out that version three is perfect and go from there. But I had the hindsight of saying, you know, judging them after the fact. After that I actually interviewed for a different company that did the same thing to an even greater degree, where they were still losing in excess of $20 million a year, had a manufacturing facility that was extraordinary and state of the art, and they had blown through $160 million of investor money. And I learned a lot through, through all of those experiences. And I didn't realize I was learning those lessons at the time. But those are the sort of things that have stood out to me as I've gotten rolling into this new venture, working with Priority Medical. So Priority Medical, we are a engineering services firm based in Warsaw, Indiana. Now you guys all recognize why that might be important. Warsaw is and has been the center of the orthopedic world for a very long time. What has worked in our favor is in conjunction with the challenges of the industry. The large orthopedic companies and even medium sized orthopedic companies have largely gone the way of development through acquisition. Tiger publishes article after article about this, and I think he's absolutely right. But now here's where the advantage comes in is the Orthopedic companies in and around Warsaw keep either neglecting or getting rid of engineering talent in this town. And we are here to scoop it up and then offer it back to them to deliver the things that they need to do. So our talent pipeline is quite exceptional and there's some reasons behind that. But what's unique to us that I think is really special that we offer is we don't take equity and we're not developing our own intellectual property. We are simply fee for service horsepower. So the clients that we serve to this point fall into a couple of different categories. One area is we work with startups where you've got a doctor plus an investor, couple of investors, a couple of engineers, you've got people that have an idea where maybe they've done some work to prove that idea is somewhat feasible and they're ready to do something with their money. But what they don't want to do is start to build out and spend. Like some of those examples that I gave where maybe you throw a ton of money at four different levels of an engineering or organizational chart. You have to relocate people, you have to hope they come together as a team and at the end you lose two of them. In the meantime you've washed out a bunch of equity because you've got to attract talent. Well, we are an alternative to that model because we are, we are an already pre assembled team and we don't take any of that equity. You just pay us a fee for service and an hourly rate or a, or on a retained model to just send us after something to tear it apart. So that's one, that startup space where they don't want to build a team yet. Second is in that large company space, any of you that have worked with a large medical device company, and I assume it works in other industries this way everybody's got that laundry list of projects that they want. Then project number one, that's going to be that billion dollar project that gets all the resources. And project number two, that's going to be a half a billion dollar product that gets the scraps of what's left. And project number three gets a little bit of effort as you can spare it. And then project number four through 12, you call them high priority and no one ever does them well, that is going to be an area where we can service as well. Because those are the type of projects where a large company can just say we know exactly what we want, we can't do it because we don't take the resources to it or it'll take five years for us to develop it. Even though it's straightforward, you take it, run it through from the phase we have it until it's cleared through the FDA and ready to go commercial, and then hand it back to us so that we can then commercialize it inside of our system. And if they want, we can help them integrate it into their system. We can even do it in such a way that we build it in their shadow, following all of their templates that they provide us, but outside of their system. And then the search third situation, the third type of client for us is somewhere in between. There may be a medium sized company and they've got an engineering staff, but they have a hard enough time just keeping up with, sustaining what they're doing, keeping their, you know, their flagship product going. Maybe they're barely into the black and somewhat profitable and they really can't invest in taking their team and building something new, but they know what they want to make and then that's where we come in. Because we can be a mercenary type of effort to throw some engineers at a project that fits right within their pipeline, swoop in, knock it out, and then we move on and they move on with their life. So to give a little more color on the team that we have, we are a team of six currently that has been at all of us together. Most of the main players throughout the industry, including some experience outside of medical device. Where we have this kind of special advantage to attract people is the model of what we're trying to do collectively. Certainly we're serving our clients and we want to offer engineering services that are second to none. And with our experience and talent and collaboration, we think we can do that. But also our goal is to give back to this community, specifically to Warsaw. This place is a special place. I've been in and around this town for more than 20 years and it is an entire world to itself. There is an entire ecosystem. It is five generations of people that love this industry and we want to contribute to that. We also want to help our clients make money and we want to help our community benefit from that. To where? Even if companies are outside of the Warsaw and Northeast Indiana area, if we are bringing business to this area because of clients outside of this community, we are doing good things for everyone involved there. And then we believe that what we do has a tremendous eternal impact in a lot of different ways. So the last thing here I have before I take any suggestions or any questions is we've worked with pretty much anything you can think of in med device. Dittage is a instrument kind of salvage and repurposing company that's a couple miles down the road from us. And I had a chance to visit them for the first time in a couple years last year. And it's like stroll through memory lane and seeing all the different clamps here and retractors there and this reamer and that jig. And we've worked and touched thousands and thousands of different pieces and launched dozens and dozens of different products. And that's why when we offer our services as a team to a client, we can draw from experience in all these different areas with a whole wide range of different companies. And yeah, so we can cover things from the time it's on a napkin until it goes into the or, or we can do it in pieces kind of throughout. So that's us. That is kind of where we operate in this space and the three different types of clients that we work with so far. And again, one of the things that I think is a bit unique to us compared to Tiger, what you were talking about as we got started about a place like Surgical Frontiers or Medicine Lodge, it's very similar business model, but ours is very. We're not. We don't want to take client equity. And one of the advantages that that gives us is it's very easy for us to be a spigot that can be turned off or a opportunity to use a pause button. So let's say we work with a client and we're on a retained monthly fee, and it gets to June and their budget update hits. And all of a sudden the end of the year looks real bleak for them. And they say, you know what? Actually, priority medical, we need to. We need to pause this for the end of the year until the 2025 budget hits. We say, all right, your terms are we're going to be going for the next 60 days. We'll push the pause button. And then when you tell us you're ready to go in January, we'll make sure things are queued up and ready to go. Because we don't have equity stake in it and because it's not our ip, that gives us a lot of flexibility to maneuver spaces like that. So.
So how many clients do you guys have at a given time? And what's the, what's the duration of the pro projects?
Yeah, so we, we have the capacity for probably six different clients at once, but that depends on the structure in which we will take them on. If of the five proposals, we will send out in July. If all of them say yes, we're going to have to take tap into our subcontracting network, which is something that we keep fresh and robust. And we want those to be people that are cut from the same cloth as us. They just are more so on the sidelines doing their own thing. And then when we, we raise the bat signal, they can come. The most important thing when it comes to a client is unless we specifically are, are not wanting to do it this way. We want our clients to have a focused team. So we're not going to have one engineer that works with 4 different clients. Certainly we're not going to have one engineer that works with four different clients that have the same sort of product portfolio. Our ideal circumstances to have one or two or three or an entire team of engineers that work with a client with that have an absolute laser focus.
Got it. And durations.
So our preference is to work on a 6 to 12 months auto renewal schedule. We'll take some jobs earlier to just kind of tease out the relationship. We have a couple of clients now that are, they're in that early money raising phase and our role with them actually will be to say, you know what, we're going to work with you for two months. We're going to come up with every concept we can to give you some of the, some of the ways to illustrate that your concept is feasible. And then you can go raise the big dollars. And then when you're ready to really kick this thing in the butt, then we're ready to go after it with you. So there's a couple of examples where we work on a shorter term basis in more and more frequently. There's, there's a bigger picture play to it. So got it.
So, and how are you finding customers today? How is it marketing? Word of mouth?
Just a little bit of everything. We are, we're finding, we're certainly of people from our history that fit. That's how the company got started. So company was started by a gentleman named Luke White a couple of years ago who relocated back to Warsaw and found that finding a job that he wanted wasn't exactly a good fit. But a couple of people told him, hey, you know, if you were an llc, I could just hire you as a consultant. Well, I've heard that from a couple of people now I might as well start a company. And then somebody else said, hey, are you available? And he had to say no a couple of times. And then he finally realized, well, how about I hire some more people to do what I'm doing. And there sprung an opportunity now as that's, as he's learned more and more about it and as more of us have joined the team. Some of the tailwinds for us are these engineering firms keep laying off good people and deciding that they're not going to do R and D in house. And we are now perfectly positioned to not only serve those people as clients but also to gobble up all of the talent that they are letting go. So it's to, we, we don't, we don't love hearing about Zimmer's going to have a layoff but we kind of sometimes like to hear that because it means fresh pool of folks for us to work with.
Interesting. Yeah. The companies, this layoff stuff's not going to stop. I written about that. The big companies are learning how to do more with less people and they just, you know, you know, they, they live and die in 90 day cycles and they can always meet their earnings by cutting people. It's never going to change it. I mean look at Stryker, you know, grew. Stryker grew 11 last year. And they're what a 10 billion dollar company? I mean it's just insane. And they're doing it with less people every year.
Yeah. Arthrex isn't public, but I think they're at a $7 or $8 billion company growing at a similar way. It's, it's pretty remarkable. And we have some firsthand knowledge of the way some of the larger players are responding to. It's not always just layoffs. It's back, it's lost positions that aren't being backfilled that essentially ends up resulting in a dilution of focus or an overburdening of the people that remain. That is quite interesting. There's a lot of burnout happening.
Yeah. I also see they, they, they grow their sustaining engineer group and they downsize their new product development groups so that, yeah, people, you're right, the people have lost the ability to develop new products sometimes in these companies. Interesting. So what questions does anybody have for Kyle and his team on doing anything between idea and launch? Because they can do it all. Mauricio.
Hi Kyle. Thanks, thanks for the, for the presentation. I think what you're doing is pretty interesting. I have basically two questions. One is do you do big, do your customers end up stealing your talent? How, how, how likely is that? If you, your customer hires a team from your or a couple of engineers, you run, you run a project for them, they become tight with the R and D project from teams from that customer. And then how do you, how do you preserve your process? If everything, everything you do, you're licensing out basically or you're not keeping the ip, you're basically as a work for hire. But you also have to ensure the quality of the service you're providing. So what are your thoughts on that?
Sure. Let me answer the second question first. So we operate within the quality system of our client. So there are, well, most of the time we operate within their quality system. So there are brackets of procedures and work instructions and processes that we follow and our job is to just lean into those, even if they are flawed and execute them the best we can. We do have circumstances in which clients ask us to operate outside of their quality system. We, that's less frequent. And we're in the process of partnering with a company that is going to be a competitor to greenlight guru that I have a lot of personal history with that will, I think, control that for us. So we just take that on a case by case basis. And then your first question about stealing talent, we haven't experienced that so far. We're pretty confident that the environment and culture of our small, yet growing, fast nimble team is going to offer a different and refreshing high intensity, high reward, constantly changing environment that would make it unlikely that someone would want to go from what we are doing into a large corporation. It certainly is possible, but we find it far more likely that the opposite direction will be much more common. However, we're not going to be in the business of sniping talent from any of our active clients. That would be a bad business practice.
Right. You can also, you can write that in the contract that you, you know, can't steal the engineers. And, and the reality, the situation is a priority medical engineer is not going to do well at the Pew or Smith and Nephew or Zimmer. They just, they're not going to be able to function. And that tiny little box they give them, you know, in the big company. So go, go ahead, Mark.
So pal, I say up front, I do engineer.
So Mark, sorry we're losing your bandwidth here. Try again.
Mark, can you hear me?
Gotcha now.
Yes.
Okay, I was just saying I don't speak engineer very well, but you sort of answered my question a little bit earlier. But how do you measure quality. Engineering firm with a disparate number, but how do you internally measure the quality of your work?
So you did break up a little bit in the middle there. But what I heard you say is how do we measure the quality of our work?
Yeah, that's it.
Yeah. So part of that is a feedback loop with the client. Right. So if we have an engineer that works with company A, the only contact with company A is not with that engineer. Our leadership team stays in, in constant contact with the leadership team. That was part of the arrangement for that. To make sure we have, if, if there are any sort of concerns that those are addressed early on, we do a extraordinary vetting process of the people that we are bringing into our team. The relationship development process we have is what you would say, not the standard interview process. We take months to get to know people as they come onto the team and through that process and essentially a deep dive into a personality alignment and goals and. The performance that we get out of our team tends to fall very much in line with the way that we've gotten to know people and the standards that we set for each other and for ourselves. I don't know if that answers your question. Great. But our confidence that we are attracting the type of people that outperform the overwhelming majority of their peers is, is very high.
Well, it sort of, it sort of answers my question. I was just this week rereading a book called Zen and the Art of Motorcycle Maintenance and it's all about quality and I would say it's partially engineering speak and you know, partially philosophy, but it's always something that I'm curious about. Thanks for answering.
Colleen.
Hi, Kyle. I used to run a hip and knee company here in California and you know, I'm a big believer in outsourcing when it makes sense. But one question I have for you is what percentage roughly of your clients tend to continue with priority through the submission process? I noticed you had that as one of the services on your slide.
So we ourselves are not preparing and writing any submissions. In some circumstances we are along for the ride. Essentially a core part of the cross functional team of our clients. And they may have a in house regulatory person and we would organize all of the necessary design file with that regulatory person and support that submission. In some circumstances, when there's more of a handoff and the client asks us to take over everything inclusive of the 510k, we could then bring on one of a half a dozen partners that we have that do focused regulatory work, coordinate with that, coordinate with them, receive the clearance, and then hand that package back to the client where they haven't done either of it. As a general rule, most clients developing product set regulatory clearance as the first and most critical milestone. Some think about it in the IP space, but and we've even had commentary about this on our Slack channel. Someone coming up and filing a patent, the likelihood that they're going to receive a payout for that and just hand it off is very, very rare. Most of the time the larger companies that are going to provide some sort of exit are looking for at least a 510k clearance. Or if you are the type of company that is trying to grow and you're going to outsource some of your efforts, the first milestone to target is getting that clearance before you make a much bigger spend getting into commercialization.
Great, thank you.
How do you deal with, you know, my experience is when you outsource design work, it's a moving target. So the team says, hey, we want to change the, we want to change the, I don't know, the design or some of the design inputs we want to change. There's just change constantly and you get whiplash back and forth. So how do you guys handle that?
Well, I personally have handled that when I'm not, I'm not outsourcing, but I'm trying to launch a product and turn a company around. I've handled that in the way of being more thorough on the front end. How we have to deal with that is we don't do milestone based contracts. We do fee for service hourly or monthly. And if the scope is crystal clear and you hand it to us and we go execute it and then three months later you tell us actually the scope changed, can you go change these five things? We just say, okay, and that's going to take us a little bit of time to go do that. And we're still staying on that same hourly, monthly, whatever sort of thing. And that's the way that we have to protect ourselves because of either scope creep or scope change. Now that is why our preference would be to be dialed into our client as early as possible. Because we do have a rather special experience level in that early vetting process of making sure that what we understand the scope of the project is, is inclusive of the problem we're trying to solve and not simply a solution in search of a problem. We've all probably experienced that firsthand. Somebody comes up with a technology, they look for a landing spot, they go and make it. And lo and behold, it's not the right market, it doesn't have the right sort of form or function or you missed something. So the folks on our team have a maniacal focus on drilling down to user requirements and making sure that we start there and with what the problem is. That we're trying to solve to try and avoid that exact problem. Tiger of some sort of change and things later on.
That's good. Yeah, but things will happen. They always do.
Yeah, they always do.
Yeah. One of the, one of the things I found is the big companies, the big five, they don't want to defocus their R and D teams and when they have a hair brain idea to do something, maybe not in the current domain, then they, that's when they go outside. They don't even tell anybody. They just outsource early development to a firm like priority and say, take this as far as you can and report back to us.
Yeah. Which is, which is unfortunate to a certain degree because if you're, let's say you're one of 50 engineers on a team and 10 of you are focused on a new shoulder, that means that one of you is probably really spending the majority of your life focused on broach handles. So if the company then takes away your opportunity to go do something kind of crazy and wild that some search and threw at you and they give all that fun stuff to an outside engineering firm and you're stuck with just a broach handle, that, that isn't exactly, you know, inspiring. So.
Yeah, but that, you're right. That's exactly what they do though. They give away the fun stuff because they don't, they can't upset the apple cart with their current products and their current product maintenance and current product line additions. Colleen, why, why did you outsource? Did you have a lack of resources? Did you have a lack of expertise?
Well, really at that point in time, it was shortly after I joined Consensus Orthopedics. It was very much turnaround situation and I literally fired the most experienced engineer we had shortly after I joined. So it was really trying to figure out how do we get this done. It was being done for our European business because we knew we were never.
Going to be able to get mobile bearing.
Yeah, yeah, yeah. Mobile bearing. And so, you know, at the time the company really didn't have the engineering staff to reliably develop a mobile bearing knee. And, and it was a combination of really expertise and maturity on the engineering staff. We did have their experience level, but, you know, I think we would have probably outsourced it in any case, given mobile bearing. Knee is a whole different animal than, you know, the, you know, fixed bearing knees.
Got it. So that's one place to look. Kyle, is for companies that are in transition. That's a really good one. Or companies that just got recent funding that may not have a full RMD group. Those are two good places to look.
I, I would add something to that. I'd say companies that either have just finished Series B, you know, they've gotten through the, the seed stage and the Series A and they've just closed probably a larger Series B kind of is A, is a good spot because they have cash, they can pay you and, you know, they're looking to expand their product line. And so that's certainly when, as a CEO at a medical device company, I have, you know, really tried to tackle more projects and usually through some kind of outsourcing that complemented what we were doing in house.
Yeah, makes. Makes total sense. Dr. Shuroff, I'm sure you've developed products and in your time, either as an employee of a company or outside, give us the, give us the MD perspective.
Well, I was on the periphery of the R and D, but had close collaboration during my years at a startup. And one thing that is always interesting and I wanted actually to ask that. I'm not sure it was covered before I turned a little bit late to the show. My apologies. But the consequences, the economic consequences of design and manufacturing, when do they come into play? And are they coming after the regulatory process and review, or are they in parallel, or is that more downstream? I think, you know, those kind of decisions really are important in terms of how to position the device and how it ultimately becomes a success or not.
Yeah, I think the, the best way to explain that is just with some rough, simple numbers. And these are just examples. But we're. Generally speaking, there's a law of orders of magnitude. If you want to get a product patented, an idea probably going to cost you $50,000. If you want to get a 510k cleared, it's probably 10 times that by $500,000. And if you want to get it launched and in the marketplace, that might cost you $5 million. Now, those are very rough figures. Is it sometimes 15k for a patent, 200,000 for 510k and a million dollars for commercial? Sure, but that's a way to think about it. One way that we tend to structure our proposals is to look at it as a phase zero is your concept, an ip. Phase one is your inputs and outputs, getting your design locked in. Phase two is your verification, validation and your 510k clearance, which is another stopping point. And then you're into that commercialization phase. That phase can take a whole lot of different forms. Whether it's testing at a alpha launch, limited launch, level, or it's go right into it, or it's international companies that don't require a 510 because you're trying to get in clinicals, whatever. But I guess that's one of the ways that we tend to frame it in a simple way of explaining.
Yeah, I think. Go ahead.
Why?
I was thinking about, you know, the cost, the product cost, specifically. You can design an expensive and you can design a very inexpensive product. How are those factors, you know, being taken into the design process over time? And that's where I was trying to.
Sorry. No, I love that question. So the first thing, if you're robust in your early investigational work, you should understand what the reimbursement looks like for any product, and you should understand what the competitive or similar products have as an asking price and as a selling price. So there's a couple of things we're working on now where we were able to get the hospital term sheets of similar products. So you can see, okay, there's the. There's the undiscounted price that they've got. Figure a 40% discount, probably on average. You can try and look up Medicare reimbursement rates and see what those are, various ways you can look up. And so you want to start with that end goal in mind of what are we going to sell this thing for? Most big companies want to start with a target of an 85% gross profit. But you. So if you say, okay, we're going to get $2,000 for this device at the end, and we're going to be asked to have a gross profit of 85%, so our target cost up front is 300 bucks. And there you go. And ideally, what you do is at phase zero, you're exploring that. You're looking at some potential downstream vendors, you're getting some extra coats, you're looking at offshore work. At phase one, you're looking at it again. And how much have you deviated at phase two? You're visiting again and you know, you'll have some wiggle room throughout where maybe there's some premium pricing that you can do. Maybe there's some special modifiers because of the type of surgery that you're doing that there could be extra reimbursement codes, whatever. But I'd say that's really important to start at the beginning. Thank you.
You know, he brings up a good point. I mean, some. Sometimes in the design inputs, there's some decisions that are made with the design that kind of get your cost of goods out of control. Or way early, way before you file. And it, it creates more complexity to the surgeon. Sometimes in the operating room, there's too many steps, too many instruments, too much of everything. And that goes all the way back to design input. Sometimes.
Yeah. Yeah. It is okay for a user requirement to have nothing to do with the widget, per se. Right. A user requirement can be costs the same as a competitive product or cost 20% less or is a bargain price because we're going to try and sell it in an economically depressed part of the world. There are business models in which that works. So a robust user requirements exercise should be considering not only like patient outcomes, the user experience of who's going to be holding the part. It should be considering the people that are delivering it. It should be considering how it's clean, how it's costed, how it's manufactured. I mean, you can even have user reports that say this doesn't have a large carbon footprint. There are, those are things that can come into play.
Interesting.
Niall.
Go ahead, Mark.
Is there a difference between an engineering firm that's run by an engineer versus one that's not?
Oh, the engineers are running it no matter what. That's a joke. I, I'm sure there are. I, I've only, I've only worked in this one. And our whole team is engineers here. I'm. I'm sure we'll probably bring in a few marketing folks and totally ruin the family after a little while, but.
So even in places like Zimmer Biomet, they're run. The engineering is run by engineers.
Yes, almost always does. So until you get past a director or senior director that will go to a vp, it's usually there's several layers of engineers. So it's that way for us. I know this that way for Zimmer. Most of the time the engineers even will roll all the way up to the chief technical officer and that person can be of any background.
So what do engineers do for fun?
I coach football. Okay, great.
Thanks.
Good question. A lot of them do carpentry and, you know, they like to do mechanical things. They have, they have giant workshops in their garage.
Yeah. A lot of our guys work on a lot of cars, a couple of motorcycles that they're pretty into. I like yelling at children about oblong shaped ball.
Yeah, he's. When I used to hire engineers from inside the company, I always, I could care less about their resume. I would always ask them, what do you, what do you build? What hobbies do you do? What, what do you build on the side and if they were. If they were re. Re. You know, rebuilding their transmission, that was a huge plus. Yeah. Interesting. Do you do any 3D printing, Kyle? I know you don't do it inside, but do you outsource?
Yeah, we actually, that's. That's something we do on site. And we've got other options in town, but yeah, we do that on site.
Plastic, but probably not titanium.
Yeah, we're not going to. We're not going to mix with metal yet.
Yeah, if you. Well, Mauricio can help you if you ever need to print titanium.
Got it. World.
World class.
Got it.
Interesting. So what's. Can you give me a success story and a disaster. If you can. It may not be from priority, but.
Okay, so from here and here, maybe I'll give you something from inside and from outside of priority. So when I. So when I joined Sonoma orthopedics, it was one of those. So I left a pew sy in a gig that was going really well to just kind of take. Take a leap, try something new. Moved my family to Chicago. I had four young kids at the time. Went to go join this startup. Was going to be a wild adventure. Our kids were little, so we thought, what the heck? And within a couple of months I realized, my goodness, this is what in the world did I get myself into? They had spent a lot of money and they were trying to build an entire company around the clavicle. Well, the clavicle device was very cool. And it provided the solution to a problem that was very real in a market that was 10 times smaller than they thought it was. And I found that out by being. I'm a bit of a honey badger when it comes to the do your own research piece. You know, my wife once told me something about a certain medication. I said, that doesn't sound right. And I came back to her with studies and papers and market reports, and she never said something like that to me again without. She doesn't use the phrase. Well, studies show because I. I'll go find it. So that was a bit of a. An adventure to learn that Sonoma was behind the eight ball there. However, pretty quickly thereafter, I was able to use the same sort of methodology to find the opportunity to make a similar product in the ankle fracture marketplace. For the fibula. It's an area where it's not a lot of skin. Prominent hardware is a big problem. Patients get infections like crazy. And I was able to bring on a new team and we moved at lightning speed. We launched a fibula nail in 12 months. The project cost was about 300 grand. Within three months, it was the best selling product Sonoma had ever had. It absolutely exploded. And a year later, the investors were saying, all right, what do you got next for us, Kyle? And so the team that I had, we worked up five other areas we wanted to go after. And they said, okay, that looks great, now go sell this company. So the two alternatives were give us money and we'll go do that again, or why don't you see if you can sell it? And we talked to most players in the marketplace and landed on a ton of interest from Arthrex. And because Sonoma's investor had. Had looked bad to that point, because they'd lost a lot of money, the moment they had a chance to exit and look good, they took it. So Arthrex acquired Sonoma and unfortunately, I didn't make a ton of money out of it. It was all washed out by the time I got there. But still a tremendous success story because that ankle nail that came out of the experience of holy crap, we can't build a company on the clavicle is now like a 50 million dollar product for Arthrex and it's kind of a game changer. So still pretty proud of that, even though I wish I were getting a 10 royalty. Well. And then on the failure side, one of the things that I did at the pew was I was working on a shoulder device that was really unique and really cool. And they brought on a new director and I did a terrible job of including him in the details. And one day he showed up in the middle of a cadaver lab and it didn't work perfect. I didn't have a chance to explain it to him because I hadn't taken the time to invest in his onboarding. And he said, well, that didn't work perfect. This project is canceled. And it was absolutely heartbreaking because it took like two years of my life and threw it away. And it told me, oh man, I got to remember that every relationship and every new person I got to connect with and, and follow through with that. So those are a couple experiences before Priority Medical. Now I've only been around about a year. So I don't have a great, you know, success or failure story yet. I do have one that I think is going to be a success story in the coming months in that we're working with a company that is about to make a production location move and they have no idea what they're in for and they didn't hire us to be part of that, but we were looked into it and I've moved a production facility twice and we're going to just happen to be perfectly in the right spot to say you got to think about an inventory transition and have you ever built a ramp up plan and have you moved your qms? And that's going to be one of those where us just being around to be in service of our client, even when there's a scope creep, even when things change, that we can just be there and use our experience to leverage that. So sorry that wasn't a great example for more recent times Tiger.
But that's good.
Let's talk in a year and I'll have a few more to share with you.
That's good. So going back to the fibular nail, how do you find those unmet needs and the industry? Because there's what I, when I talk to people every day and, and there's more ideas than there are people executing on the ideas. There's probably a thousand great ideas in orthopedics that nobody's doing right now.
It's also more ideas than we need probably.
Right? Yeah. You got, obviously there's screens and a lot of ideas are going to fall out but there's, you know, there's things like, and here's my analogy, you go back to this will just blow your mind. Until 1989 nobody put wheels on luggage. So when we were traveling before 1989 we were carrying our, carrying our bags and it was like why didn't somebody put wheels on luggage before 1989? It seems like a no brainer. And there's things like that in orthopedics. I mean Treece Medical, you know, they, they Bunyan recurrence rate with bunions was 25%. It was terrible. And everybody just lived with that. And then all of a sudden Trees comes up with I don't know what the retention rate is or what their reoperation rate is. Probably 2 or 3% but it's a big improvement. So what are those things in orthopedics?
Yeah. So to me there's three. You got to look for the convergence of three things. Do patients hate it? Do doctors hate it? And is there a market to be addressed? And if you can find all three, there's something to be had there. And even if you're not the first there, if you're offering something that is less common with high value then you could do something there. So let's make up an example. Let's say that patella pain, post knee arthroplasty is something that is the most common patient complaint. Okay, great. So the patients don't like it. And let's say most patients don't get a resurfacing because the doctors don't like doing it. It's all risk and no reward. And there's a truckload of knee procedures done annually. Well, okay, if you've passed those first three tests. Now the trick is to look at what's the landscape of IP and what are the landscape of products. And you might see, all right, there's a bunch of companies that have an all poly device. There's some companies that have a poly device with metal pegs. Somebody's doing a resurfacing. But you know what? Nobody's got a biologic. So you know what if I can find a window to do some sort of biologic on the patella? Only that's indicated for use in every knee arthroplasty. Now you've got something. Now I just spun that off out of nowhere. I don't know knees as well as I know hips or shoulders or foot and ankle. But hopefully that's an illustration of, of the type of exercise that I would go through. And we do that sometimes for our clients where, you know, they say, hey, we're operating in space a with these technologies. Can you help us think about where we can apply those other technologies? And we would use the same methodology.
I love those questions. That's, that's really good. Unhappy patients, unhappy surgeons. Yeah. One of my startup friends is Osteo remedies. Most people never heard of them, but they, you know, if you, if you're doing a two stage joint revision, so you have an infection around a hip or knee and you gotta, you gotta rip the implants out and then you gotta mix a big batch of bone cement with tober mycin on the back table and they jam it down into the ice cream cone. And then the patient's gotta walk on that for six months, nine months, they just grind on it. It's just barbaric. And then they come back six or nine months, they rip all the cement out and they put in final revision implants. I mean, that was, that's been going on for decades. And Osteo remedies said just a few years ago, there's got to be a better way. And so they created cement. They created hip and knee implants that look like hip and knee implants made out of bone cement. Antibiotics. And they come in different sizes. It fits the patient. The patient can walk on it. And it eludes the antibiotics at a better rate. It kills the bugs better. And I mean they went from nowhere to. I mean they're all. I think they did 40 million in sales last year with 15 employees. I mean, I mean that is like. Why were people putting up with these barbaric two stage revisions for decades?
Perfect example. Right. Do the patients hate it? Yes. Either because it hurts or there's multiple stages. Do the doctors hate it? There's no, there's no heroes in revision. And they've got to do it twice. Right. Is there a market? Market is gigantic for infection. And what does the competition offer? Nobody's doing that. It's perfect. It's an awesome story.
Yeah. There's so many of those and you don't see it until you see it. You know, once, once somebody does that, you go, well, heck, why didn't I think of that? But yeah, it's, it's an interesting. Yeah, go ahead.
Most of the companies are operating in a very me too reactive place. Right. First reverse shoulder comes out and then 75 more of them are what's launched over the course of the next 10 years. You know, Although there is a reverse hip coming, apparently.
Wow. Hard to see what. Hard to even think what that looks like.
It's okay.
Yeah.
Means the dual mobility shoulders coming after that.
Interesting. Yeah. The big companies are incremental, you know, in their product development. That's pretty obvious. And the startups have to have to do everything. Good. Maurice.
Yeah, I was gonna, I was gonna say there's this industry, especially in the, the bigger players, there's a lot of risk aversion. I think they're the name of the game for them is risk transfer. So they wanna, that's why when, when a new idea comes along, they rather fund a startup and have them run all of the, the, the regulatory, the market risks and everything and then acquire them once they're ready then, then actually to invest in a technology when it's early. And I think that's that, that's where a company like yours probably fits in very nicely because it falls within that ethos of risk aversion.
Yeah. I had a previous manager used to joke when I worked for jj, he'd say, listen, JJ loves to take risks as long as nothing can go wrong.
That's so true. I love that. Yeah, that's a really good point. Mauricio says. So one of your marketing messages may be that we're going to take your risk away from you and we're going to make you look good. We're going to, rather than make the R D director look foolish, we're going to make the R D director look like a hero. Because force, I mean, face it, the, A lot of these management people and the big companies, they're really trying to avoid risk and get promoted. They're trying to not make mistakes so they can go from director to VP to C level. Unfortunately.
That'S true.
Interesting.
That's a good, that's an interesting messaging tiger. I think you're right.
It's.
I think you're out on.
Yeah, I, I mean I talk to, unfortunately I get to talk to the big company and the startups every week and it's just like Venus and Mars. I mean they're completely, they're upside down from each other. And the big company people are just trying to not, they want to just survive another few years, get more stock, not get fired and maybe get a promotion. You know, they're, they're trying to not make waves. It's like the Japanese saying, the nail that sticks up gets hammered. So they're trying not to, they're trying not to be a, be a burden on the company. And then you go to the other extreme and the startups are just trying to disrupt everything. They just, let's break things and try things and see if it works. You know, the only advantage the startups have over the big companies is they have an ability to embrace risk like crazy every week and try things and say, well, that didn't work. And then my last startup, the CEO, the CEO said if you're going to be status quo here, we're just going to fire you. Because I want to see people that bring fresh ideas and, and try test the ideas on a weekly basis. And I want to see everybody fail and learn from the failings every week. And I know that was, you know.
Tiger, that's something Every employee we get at Tech Fit, I give them a pitch on our values and one of them is fail early, fail often, fail systematically. And that's one of the things I tell them, like you have to try stuff. Just, just learn from the, just learn from the failures and don't fail in a, in a way that allows us to get us in trouble. But you have to try, you have to always try new stuff. And yeah, and I always, if you want to get me angry, tell me. It's always been done that way.
And as an answer, yeah, you can.
You can fail without, you know, hurting the company. You know, you can fail without screwing things up. One of the best examples is Richard Branson, when he started Virgin Airlines, he started with one plane and he, he went to Boeing or something and he rented a plane for a year, and if the business had failed, he had the contractual right just to give the plane back. So he had, he had very little downside risk. And, and he tried it and it worked. And he started an airline company. So do things that have very little downside and a big upside, you know, asymmetric risk. This is, this is good stuff. So, Mark, are you familiar with sort of behind the scenes design inputs, design outputs, verification, validation and all that, all that stuff that's got to be connected together?
No.
Okay, here, Kyle, why don't you walk through. This will be good for everybody. But, you know, the regulatory agencies and the quality system, there's a, there's a very disciplined system behind the scenes with every design.
Yeah. So when you hear the term design control, what that is meant to convey is that for a given product, you've established that there are a series of customer requirements or user inputs, and you've taken those user requirements and translated those into design inputs. You've taken those design inputs and the resulting design output meets those. And in order to demonstrate that you've accomplished that, you will do a design verification to prove that your outputs match your inputs and then you'll do a design validation to improve that your outputs match your customer requirements. So to walk you through what all of that gobbledygook meant is, customer requirement is a device that seats a brooch in the femoral canal. The input is a metal thing with a handle that a surgeon can swing. The output is a hammer. The verification is you put a doctor in a lab and you hand them your hammer and you put a broach partially into a femur and he hits it and it goes into the femur. I'm sorry, that's your. Your validation is you put the doctor in a lab. Your verification is that you hand this hammer to someone that has no idea what it is and they can pound the nail into the deck if they want. You know, there's, there's all sorts of different ways to do the different verification and valid. And that's just a very simple off the cuff illustration. But that systematic methodology is the way in which designs are meant to be captured and documented throughout the whole process. All of the documents associated with demonstrating that are part of the package that goes into a regulatory submission. And there are part of what's called a design history file that the companies, the manufacturer of record is required to keep for whatever it is 20 years plus after the life cycle of the product to demonstrate that they've done it in accordance with various regulations.
Very good, thanks.
Yeah, it's a lot of death with a million other elements. A lot, a lot.
It's a lot of paperwork. But it all starts with customer requirements. You know, it weighs, it weighs less than 10 pounds. It delivers, you know, 50 pounds of force. It does this thing.
See the problem, the thing that makes that, that systematic approach really important is, Mark, what's most common, especially for doctors talking to engineers, is they come to you with the solution. They say, make me a ten pound hammer. We say, okay, well, here's a ten pound hammer. And then they go and they break a femur. The problem with that is they brought you the solution instead of the user requirement. The user requirement in that case might have instead been had. Instead been, I don't want to swing the hammer so much. And they jumped at the solution and thought, bigger hammer. When really the solution might have been make better cutting teeth on your brooch. Right, that's. And a lot of mistakes get made and not, not making the proper translation between those things or not working your way back to the beginning.
It's a great analogy. Yeah. People tend to jump to the solution. They see it in there, they see a, a concept in their head. Give me this. Yeah, it's hard. It takes a lot of discipline to go back to requirement. And Mark, these are. There's like hundreds, hundreds of customer requirements. It is, it's complicated. And each requirement has to be met by the design and then it has to be measured in a lab somehow. Well, anyway, this is great. Thanks, Kyle.
This is.
Thanks, Kyle. Yeah. Behind the scenes of engineering expertise. So, yeah, yeah, thank you for the great questions. Yeah, good luck. You guys have a great team. You're just going to go like gangbusters. The only issue is just how do you find the next customer? And the next customer.
That's right.
Yeah. All right, thanks. See you next week.
Thanks.
PHONE CHATTER See you on Slack.
Sam.
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