Advancing the Science of Fit with Dinesh Pai | Seamless

30 Apr 2025 · 44 min
44:02

In this interview, Michael talks with Dinesh Pai, a UBC professor and co‑founder/CEO of Vital Mechanics, about the evolution of their soft‑avatar technology for apparel fit. Dinesh explains how his dual role in academia and industry led to the creation of VitalFit, a simulation platform that models soft tissue deformation using measured biomechanical data and finite‑element methods. The 2021 3DRC Grand Challenge win validated the core soft‑avatar approach, which addresses the massive waste in the apparel supply chain by enabling virtual fit testing before physical production. He details the technical hurdles of accurately representing both the human body (non‑uniform softness, friction, sweat) and garments (fabric properties, seams). Between 2021 and 2023 the team scaled simulations to thousands of pattern variations in the cloud and added an AI layer that learns goal‑directed pattern edits from a large synthetic dataset, allowing users to “paint” desired pressure or ease changes and automatically generate pattern modifications. Dinesh discusses integration with industry tools via the VMG format, plugins for Browzwear, USD support, and a Python library (PyVMG) for procedural pattern generation. He highlights collaborations with brands such as Lululemon, notes that athletic and intimate apparel benefit most from soft‑avatar modeling, and observes that woven fabrics pose additional challenges. Finally, he offers advice to startups entering the 3DRC: focus on the long‑term digital transformation of apparel, be patient with complex supply chains, and leverage the environmental and financial benefits of reducing waste.

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