GA 205 | How to Use Lean in the Cafeteria with Willy Bustillos

26 Nov 2025 · 34 min
Episode

26 Nov 2025 · 34 min

0:00

Podcast interview (Gemba Academy episode 205) with Willie Bustillos, a high-school food service manager in the Anaheim, CA area, describing how he applied Lean in school cafeterias to increase participation, speed service, reduce waste and develop people. He explains early steps (responsibility board, workload balancing), specific Lean tools used (standardized work, takt time, value-stream mapping, Kanban, 5S), and his recent focus on Toyota Kata to develop continuous improvement capability on the frontline. The episode mixes practical metrics, implementation stories, challenges/resistance, and people-centered outcomes.

Questions this episode answers

March 8, 2018

Episode 205

Approximately 4.9 seconds per lunch item (800 entrees in ~60 minutes)

School enrollment ~1,900 students; feeds ~1,100+ students daily; can serve all ~1,100 in under eight minutes.

Producing up to 800 lunch entrees in about 60 minutes (five simultaneous processes; team of six staff)

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