GA 512 | Unturning Steel with Bill Leahy

25 Jan 2024 · 38 min
Episode

25 Jan 2024 · 38 min

0:00

In this episode of the Gemba Academy podcast, host Ron interviews Bill Leahy, founder of the Unturning Steel initiative and Renaissance Reliability consultancy. Bill shares his personal background—growing up around manufacturing, playing hockey at West Point, serving six years in the Army, and struggling with the transition to civilian life. The loss of his brother, a veteran who died by suicide, spurred him to create Unturning Steel, a program that pairs transitioning service members with U.S. manufacturers to address two crises: a chronic shortage of skilled implementers causing $1.5 trillion in downtime losses for manufacturers, and a veteran suicide rate of roughly 6,000 per year. The initiative combines a SkillBridge‑approved training pipeline, a partnership with the University of Tennessee’s Reliability and Maintainability Center, and a certification that functions as a de‑facto four‑year degree for veterans without traditional college credentials. Bill explains how his consultancy, Renaissance Reliability, helps manufacturers improve capacity, quality, safety, and reliability, while also providing veterans with community, certainty, and purpose—three factors identified by the VA as key contributors to veteran suicide. The conversation touches on the role of Lean, Six Sigma, and reliability engineering in standardizing continuous improvement, the creation of a documentary film to launch the program, and a multi‑platform outreach strategy (website, social media, podcasts) aimed at legislators, academia, and industry leaders. Throughout, Bill emphasizes mentorship, onboarding, and the need for organizations to “care for each other again.”

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