Data: Gather, Analyze, Interpret, and Act

7 Dec 2023 · 40 min
39:47

In this Industry 4.0 Club fireside chat, co‑hosts Michael Ungar and Mike Yost interview Amanda Walden, President of Chemical Methods Incorporated. The conversation begins with Walden’s personal background – a childhood love of baking, a mother who was an electrical engineer, and a chemistry degree from Cleveland State – and traces her career from lab assistant to sales field specialist, value‑delivery manager, and ultimately company president. Walden explains how Chemical Methods, founded in 1971 as a pretreatment chemical supplier, pivoted during the Kaizen/Lean era to become a data‑centric continuous‑improvement firm. The company now installs a proprietary controller system of probes and sensors that collect 24/7 process data (temperature, conductivity, flow, etc.) for metal and plastic pretreatment lines. The data are turned into weekly reports, alerts, and actionable recommendations that help customers reduce chemical usage, avoid equipment failures, and save 25‑60 % on operating costs. The continuous‑improvement service is bundled for free with the chemistry purchase; the equipment remains owned by Chemical Methods, and the data are kept in a proprietary data center that is not currently monetized but creates “stickiness” with clients. Walden discusses emerging AI work slated for a 2024 data‑center launch, potential predictive alerts, and the cautious approach to AI adoption. Partnerships with paint‑booth manufacturers, water‑usage monitoring, and non‑competing suppliers (e.g., Sherwin‑Williams) are highlighted as avenues for data sharing. The interview also covers broader themes: the challenge for small‑mid manufacturers to adopt Industry 4.0 technologies, the value of relying on expert partners, and the importance of continuous technology scouting. Walden shares career advice – proactively ask for opportunities, create your own momentum, and balance professional priorities with family. The session closes with a call to action for manufacturers to start collecting and analyzing pretreatment data to avoid leaving money on the table.

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