LoRaWAN: Open Global Standard for Wireless Communications

Steve Hoffman explains LoRaWAN, a wireless standard for industrial IoT that covers 10+ miles on a single battery lasting 2-10 years. It uses unlicensed radio bands, costs far less than cellular, and has no recurring data fees on private networks. Over 100 million devices already run on it.
Chapters
Hello and welcome everyone to another session of Manufacturing Future for Industry 4.0 Club. My name is Yan Pingo and I'm joined here with co-host Mike Ungar. And our guest of the day, Steve Hoffman from YZ Systems. We unfortunately don't have our regular host, Ira Sharp. He was, he was not available today. So Mike has graciously offered to join us today and, and help kind of ask some good questions to Steve as we go through this topic here. So welcome, welcome, Mike. I think it's the first time you've been on as a co-host on Manufacturing Futures. So— Thanks very much for joining us.
Thanks, Sam.
So we're here today. This is a new area that we want to talk a little bit about, is connectivity. So connectivity for IoT, IoT. And today we're going to talk about a fairly new technology called LoRaWAN. And Steve, he is one of the experts. And, and just for transparency, Steve from IC System is actually a colleague of mine. So when I'm not here with these great people, I'm a product leader from Ingersoll Rand where I'm responsible for digital solutions, which is mainly utilizing IoT to make our equipment smart and connected. And Steve kind of works in the same area of IoT, and so we work together once in a while on some areas, but not regularly. But it's good to see you here, and looking really forward to hearing what you are working on with So that was a quick introduction to me. Mike, if you want to introduce yourself as well.
Thanks, Yan. So my name is Mike Ungar. I'm like Yan, I'm one of the co-founders of the Industry 4.0 Club. You know, the club's purpose is to help advance the deployment of Industry 4.0, really to improve our competitiveness here in— with manufacturers here in the United States and abroad. My background, I spent 35 years with Michelin, in a variety of leadership roles in continuous improvement, operations, finance, and HR. And today I'm a business coach and executive coach helping business leaders achieve their, their, their real potential. Anyway, I'm happy to be here today to, to, to join the Manufacturing Future broadcast.
Thanks, Jan. Happy to have you. And hey, before I hand it over to Steve to introduce himself as well, if you are out there live watching, please feel free to answer questions in chat either on LinkedIn or YouTube, and we will answer them as they come in. And looking forward to any questions you have as we go through this topic here today. But Steve, over to you. Please introduce yourself and let's start hearing about what you guys are doing with LoRaWAN.
Absolutely. Thanks. Appreciate it, Jan and Mike, for having me on to talk about LoRaWAN. Steve Hoffman, I'm the Managing Director of Aircom IIoT Solutions. as a part of YZ Systems brand. We acquired a company based in the UK that makes LoRaWAN products in the fall of 20— sorry, 2022. So since then, I've been helping run that business, and then we've been expanding the product offering and services, et cetera, to really leverage LoRaWAN and industrial platforms, right, to get data back to customers' fingertips.
Great, great. Yeah. And I mean, it's one of the topics I've been very interested in because I mean, if you look at traditional IIoT, IoT type connectivity today, it's pretty much focused on either typical Ethernet, Wi-Fi, or cellular communication, most likely for connecting to the cloud. But LoRaWAN is kind of a different technology. It's somewhere maybe in between. And so I'm interested to get your perspective on where it might differ and what it can offer for different types of solutions. And what are those types of solutions where a manufacturer might think about LoRaWAN as an alternative to what you traditionally would want to look at?
Absolutely, because, you know, ultimately data is what everybody's trying to get back, right? So you've got the things to make decisions, right, about that process, application, etc. And there's a variety of different technologies out there that allow you to bring that data back. And ultimately it's about finding the right technology to help solve whatever the challenge is in the business. And just to give a little bit of background on LoRaWAN and the overview of it, so it stands for Long Range Wide Area Network. And it's part of the low-power wide area network family of technologies, which we'll see more on the next slide. So it's on the license-free sub-gigahertz radio frequency. Depending on the region you're in, it'd be 868 MHz in the EU, and then in the US, 915 MHz. And key benefits and why it's such a powerful technology for people to consider is the It's very low power, so you've got battery-powered edge devices taking sensor readings, transmitting distant, you know, long distances with a secure encrypted protocol. So it really checks all the boxes around cybersecurity for industrial platforms, range and distance, and really when you're talking about low data rate sensors where you're just trying to bring back temperature, pressure, you know, other values like that. So on the overall ecosystem, and I think it's important to look at this 'cause all of these technologies serve a purpose, right? And just depends on the application.
Mm-hmm.
If you look at it there, you got bandwidth and battery power on the y-axis and you've got range on the x-axis. So you've got the more traditional kind of IoT or home type technologies where Wi-Fi, Bluetooth, Zigbee, that are short range, But have a variety of bandwidth options and power draw options available versus, say, your cellular, which is going to be, you know, it's going to be very high on energy consumption but can transmit, you know, fairly long distances. And you've got the low-power wide area network family of technologies where LoRaWAN sits that can send data up to 10+ miles depending on the topography.
Right.
But do it at very low power. So you can have a battery-powered edge device that lasts 2, 3, 4, 5, even 10 years depending on the application.
So, so it looks like the range, you said 10 miles, that's quite a range for something that is a small kind of device sitting somewhere in a factory, whatever. And you normally don't think about like comparing it to Zigbee and others that you have that kind of range. How do you— does that mean that you will put a whole infrastructure around that large range? And what are the type of solutions that you see today are looking for that kind of range when you're talking about connectivity?
Yeah, ultimately there's a number of factors that come into that range, which You know, when you get into deploying LoRaWAN, you've got end nodes that transmit data packets to a gateway. It's a star topology, so it's not, not a mesh network. You've got them communicating back to gateways, but you can have multiple gateways, so you can have redundancy. So you could have, say, 5 gateways covering a facility, right? That helps you build out a robust network that picks up all the LoRaWAN data packets being sent back and then forwards them to a central server where the data's decrypted and then sent on to the business system, right, to be able to make decisions, right, based on the data coming back in. So it typically starts with looking at essentially kind of a coverage study, right? So deploying a gateway, testing coverage at the extremities of the area you're looking to test and making sure that you've got coverage with the gateway deployments you put up. And then from there, you can really start to expand and then add additional end node locations.
We'll see when you mentioned a coverage study, it's not just— correct me if I'm wrong, but it's not just the geography, it's also how much data and how much frequency. Am I right in thinking that way?
Those things all play into it. With LoRaWAN as a protocol, when it's joining and transmitting data packets, it's trying to optimize data rate because there's different data rates through the LoRaWAN protocol. It's essentially negotiating to be able to optimize for power and distance within the protocol. And then with that, you are limited from a packet size perspective. So you're never gonna use LoRaWAN to send, you know, images or stream video or anything of that nature. It's very much meant for sensor data where you wanna take bytes of data and transmit those at semi kind of infrequent intervals to maximize battery life. Etc., for those applications. So, you know, when you look at— this is a great image that just shows the different technologies and how they actually work together. So if you— for our products, for instance, we use BLE for the configuration of our device, right, on a mobile device, which is pretty typical for LoRaWAN. You see a lot of manufacturers leveraging BLE for the configuration. We obviously use LoRaWAN as the communication protocol to send the data. And then from the gateway, the gateway needs to be connected to the internet, which could be through an Ethernet port, or it could also be through a 4G SIM card, right, for the backhaul to be able to get the data back. So ultimately, it's not that any one of these technologies is the solution, and they can all work together, right, to make a very powerful solution for the end user.
And we say BLE, that's like the Bluetooth connectivity from your phone to the device, right?
Exactly. Yep, the Bluetooth Low Energy connectivity from your phone.
Yeah, that's cool.
Are there cost considerations? So can you give us a sense of the— I mean, maybe it's not the right question to ask, I'm not sure, but the relative cost of these different approaches?
Absolutely. So, you know, if you were to consider it, let's just say because you look at cellular and you look at LoRaWAN, for instance, on there, they can send data similar distances. We tend to take for granted the fact that there's You know, cell towers all around us, right? If you start looking at any, you know, water towers in your area or anything, you'll see that there's cellular receivers typically up on those, same with tall buildings. And we just— you forget, you don't understand or know how many of those receivers exist to allow us to communicate with each other. And ultimately with LoRaWAN, it's building that infrastructure. You can build it out yourself, you can use public networks. There's a lot of different ways to go about it. With it on. But as far as from a cost perspective, because you're transmitting in the unlicensed band, you can do LoRaWAN really cheaply because you can buy the hardware, right, and deploy it yourself and pay no data transmission costs at all.
Wow.
Or you can meet somewhere in the middle. Whereas if you go with, say, cellular, right, you have to have a SIM card, you're going to have a monthly fee associated with it, etc.
That's one of the— oh, sorry, go ahead, Mike.
No, no, I was just saying that's really interesting because I think it's when you start recognizing the characteristics that— if you go back to that last slide for a sec, Ian.
Yeah.
If this is accurate, it shows some overlap in systems. So really understanding your needs and where they come together can be really important from not only coverage and data, the amount of data you're interested in, but also the cost you have available to spend.
Yeah, I mean, that to me is the very interesting part about LoRaWAN is that when you look at any other technology, so if you're looking at Wi-Fi or Ethernet, well, you, you are setting up your infrastructure in your facility. If you're looking at 5G or LTE, right, you're connecting to some vendors, some provider like Verizon or T-Mobile or AT&T, whatever, right? There's not that many that are capable of setting up their own 5G local network, even though there is an option. So mostly you're either doing it yourself, or you're doing it all through, through some kind of vendor where you have to pay for it. Whereas LoRaWAN is like in the middle again, where you can decide that, that you, you want to set up your own network and connect back. And you might be paying for the backhaul, as you were saying, Steve, but there's other options in LoRaWAN too, right?
Exactly. If you look at those, the other 3 options listed beneath LoRaWAN there, those are all in the LPWAN family of technologies, but they rely on cellular infrastructure. So it's a telco model. So you essentially need to have that monthly recurring fee associated in order to communicate. They're just more of a, you know, small data rate, low power, right, cellular option, if you will, that exists out there depending on the application again. And I think that's the biggest thing for these, you know, for manufacturers and companies to consider these days is how do you look at different technologies to consider them and how they best fit into helping solve problems, right, that you've got around getting more visibility to more data so that you can, you know, make better, faster decisions related to manufacturing and other things of that nature. So being able to just consider a technology, test it in some kind of a lab-type environment, and be able to then open that up to your engineers when they're going out there to solve a challenge, right? Which could be that we need to see this pressure that's— or a pH value, let's say, that's a mile and a half away from the facility. But you've now got the ability to do it 'cause you're leveraging LoRaWAN and you've got the ability to send that data from a mile away back, right? For monitoring the pH value of, say, effluent or something else. So a lot of powerful use cases. And ultimately, I think it's just a matter of being able to put the you know, put LoRaWAN into the approved technology bucket so it can be leveraged. Because ultimately today it's easier than ever to bring any of these protocols back to a central dashboard or interface to be able to see the data. So the protocol is really about what's the problem, what's the data I want to see, and what's the right solution for it. If you need real-time data monitoring or you want that kind of live connection or you need, you know, video, you're probably going to leverage Ethernet or cellular, right? If you need to see pressures, temperatures, things like that from long distances, LoRaWAN is a very strong contender in there.
Because if you're in a, like, like a city area, my understanding is too, is that you could actually connect to some public LoRaWAN type network. I'm assuming you have to pay for that in some way as well. But, but you are able to set up some pilots and test something out without having to set up your own infrastructure, right?
Absolutely.
If you can find those areas, of course.
Yep, there's a number of different companies out there that are deploying public LoRaWAN networks, or you could think of it as third-party LoRaWAN networks where they're deploying the gateway infrastructure to build the coverage network, and then you're able to leverage that coverage and send data typically at a cost that's a fraction of what the cellular network is. So that's your cost advantage of it, and then be able to leverage that low-power secure technology that LoRaWAN brings, but not having to figure out how to get coverage over wide areas. So it definitely just depends on the use case, right?
Yeah. I see, I pulled this one up here again, or not again, but just to show a little bit of that. I mean, the 10+ miles, and I think the cybersecurity part of it is, is what most manufacturers are looking at, right, to make sure that, that this is really where it fits into our manufacturing industries, as opposed to some of the other technologies for IoT out there that are really just on maybe like a hobby-based kind of things, right, that some people are starting to play with and use, where this comes out of the box as a secure, capable type of solution. Plus you have the ability to buy or purchase devices, because it's all open and interconnectivity, right? You can buy a temperature sensor from somewhere, from some company, and a gate frame from another one, and a flow meter from some third party or whatever, right? And combine those together in a single system without having to worry about Um, proprietary, proprietary type solution, etc., right?
Exactly. LoRaWAN has the, the flexibility to kind of meet businesses where they, they want to be with different solutions that are out there around it. So it's nice because you're not tied into a proprietary solution, right, with any one vendor. You've got the flexibility to, like you said, you could have, you know, 10 different end nodes from 10 different manufacturers that you're using to, to get different data back, Right? Again, solving the whatever the problem is. There's also some devices out there that are sensor agnostic and can be configured, right, wired into any analog, digital, serial type connection.
Right.
And then same thing goes for the gateway and the cloud server. There's a variety of vendors and you can choose which vendors you want to work with for those different pieces. But it also de-risks that, you know, something should change and all of a sudden you invested heavily as a manufacturing company, if you were to say in a proprietary technology, and then if that company sold or shut down or whatever, right, that puts you at risk. But with using LoRaWAN as an open protocol, you've got that ecosystem of devices and everything that's there supporting it so that you can choose the end devices, the server, and the gateway that are the right solution.
So what is the technology to connect? So I'm assuming that LoRaWAN is its own technology. So if I look at an end node, to a gateway, there's, there's some, some, some protocol things you're going to set up. But once you're from the gateway and up, what about it? How do you configure those? What is the technology that you got to know and implement in your solution to be able to be, what do you call, LoRaWAN compatible, or whatever you want to call it?
Yeah, so there's a LoRaWAN Alliance. And then there's different things you can do out there with devices where they can have the kind of LoRaWAN, you know, tested and approved stamp on devices and other things. But ultimately it's just about following the implementation protocol for LoRaWAN. If you think about it, the— with this, this is a typical setup for LoRaWAN where you've got end nodes that are sending data to a gateway. It could be multiple gateways. Those gateways are pointed to an IP address and they forward those data packets to the IP address where ultimately the cloud server then decrypts and shows it. But as a part of that, in order to make it work, You have a 128-bit key, right? And there's each device, each end node has its own unique identifier, right? EUI number associated with it. So that comes from the factory with the EUI. You can set the key as the manufacturer, right? So you control the key, right? You can change it. You can set it to be whatever you want to. You can randomly generate it. You put that same key on the end node. You put that same key into the cloud server. And then there's a join process where the end node joins. Typically, a lot of manufacturers will use this over-the-air join where it will handshake to the cloud server and issue what they call an app and a network session key that it then uses for encryption and communication going forward. So it's quite simple to— all right, once you've selected the cloud server that you want to use, then you can— right, and you've got the end nodes you want to use. All the end nodes are going to operate very similarly to that. Right? The interface might be slightly different with the configuration tool for each one, but it's going to be an app key. You're going to have a device EUI. You add that on the server, and then you can ultimately then join the network and start sending data.
See, yeah, go ahead.
Yeah, Steve, so that's really cool, the technology. How long has this been around?
So LoRa, kind of the base layer chipset technology, has been around really kind of since 2015. 2012 when Semtech bought the technology. And then they created and founded the LoRaWAN Alliance in 2015 and then have really been building on it since then. And with the LoRaWAN Alliance, right, they're looking at and releasing protocols and always looking to add kind of new features that can be adopted that help, you know, further the value add for LoRaWAN. Such as recently they came out with a new release that also has what they call a relay feature in it to where now you'd actually be able to put a relay device between the end node and gateway. If you've got some really long distances and you maybe can't get connection, right, because of where you can put a gateway and where the end nodes need to be, you can now put a relay device in there that'll basically catch the data packet and then essentially you could think about it as forwarding it onto the gateway. So it's a unique part about LoRaWAN and because it is a protocol like Bluetooth, Wi-Fi, and others where they just keep improving it, expanding on it for businesses to build off.
That's really cool. Yeah, that's really cool. So it's really a young technology in many ways, then it sounds like.
It is. And if you think about it, you know, even though I've always been a home IoT nerd, if you will, and playing with those technologies, really starting with like Z-Wave, Zigbee, and other things, right, probably in more like 2010-ish type timeframe, and then They really saw this need and this gap around long-range technologies that could do similar things for battery power. Because ultimately, that's the challenge for a lot of customers and manufacturing facilities out there is, I would love to pick up this data, but running power over there just does not make sense. And solar solutions can be rather expensive, right? So, and that's one of the unique things about LoRaWAN, depending on the application. You can get end nodes ranging in price from, you know, $50 to sky's the limit. And the kind of same thing goes for gateways. There's very basic gateways, and then there's gateways with more features, bells and whistles, etc. So you can choose what you're looking for in that ecosystem. Cool.
Yeah, yeah, slides around use cases because I think you have some interesting Uh, uh, images around use case as well. But, but the obvious ones, of course, is, is industries where they have large, like, outdoor type connect, uh, facilities, like, uh, you know, petrochemical plant, water treatment plant, tank farm, uh, agtech, whatever, right? There's, there's a lot of opportunities there, as well as doing it in, in a large, um, large indoor facility as well, of course. But, but, but especially on these very large outdoor plants, that it's, it's really hard to come up with the, the right solution there, uh, oftentimes because running cable is really, really expensive, uh, and, and if you got to put a cellular, uh, connectivity to every single, uh, device or sensor out there, that's, that's very expensive as well. So there's definitely some industries that that, uh, could definitely benefit from that. And as I mentioned when we talked earlier, I was at the ARC annual conference, uh, in, in the beginning of February and was on a panel with, uh, with a, uh, engineer from Chevron. And they're starting to, to put in, uh, LoRaWAN, uh, in their facilities, uh, all over. And again, as you say, because it is a It's, it's very straightforward to pick up. I think that's one of his terms for just to, to start building a system with it was very, very straightforward because of the way that it's open. Uh, it— you can go buy a sensor and test it out and get some value from it, um, and then you can start defining what it is you really want to do and then, then develop those type of systems. But that's an obvious solution, I think, for, for that type of industry.
Absolutely. And, you know, we'll get into some of the pictures of what— I think it's easy. I like showing an outdoor because it's easy to visualize the value that it adds.
Yeah.
'Cause to your point on a lot of these other technologies, they don't have the range to be able to cover an entire facility. And some of these facilities could be, you know, a couple square miles even. But with being able to deploy gateways, and you could have 3 gateways, right? And some of the benefit of LoRaWAN is having the ability to deploy redundant coverage so that if you should lose power to a gateway, for instance, or there was an issue, you don't lose visibility to the data because you can build redundancy into that as well. Outdoor coverage, which is a natural value-add in wastewater treatment or a petrochemical-type facility, because you can deploy the gateways to build coverage, you can deploy gateways indoors, right, underground, etc., and build coverage wherever you need it versus having to rely on, say, cellular coverage where it's only gonna be wherever they've put it, right? You don't have an ability to influence that, where with LoRaWAN you can. And even then, we've talked to some customers where using LoRaWAN to help them bridge out data to a place where they do get reliable, say, cellular backhaul, because maybe it's in a valley where they're trying to pick up a well site or something that they don't have good cellular connectivity to. So they use LoRaWAN as a way to bridge that up and out. As well. So lots of different interesting use cases around LoRaWAN and being able to get visibility to the data.
So when you say underground, I know that in, you know, a mining industry, oftentimes it's hard to get data and it's expensive to run lines deep into mines. Is that an opportunity for LoRaWAN, or I don't know exactly what How, how it will navigate, um, when you get obstructions? Like mining will have obvious obstructions, of course.
Yeah, absolutely. I mean, so it's one of those where just the other week I was out in our manufacturing facility and deployed a gateway, um, in like our server room, which is back kind of in one end of the building. And then we had deployed some end nodes out on the other side through numerous walls. And we're able to join, send data, et cetera, going through that. So it will bounce off of the walls and navigate itself around. And that's why I say kind of there's a couple steps to it when you start deploying LoRaWAN. If you're going to do something like that, just deploy a gateway. And then because you're talking about battery-powered handheld-type devices, and they make some LoRaWAN range testers as well, you can walk around the facility and see where you might have a spot where you're not getting the coverage you want in an area. And then ultimately decide, do I move a gateway, adjust the gateway height, or maybe put up another gateway to build that coverage? And there's tools out there like this one that we have, which is proprietary, that we built for our own use, that allow you to, say, note the gateway location and the height, and then it'll approximate the coverage based on the topography, right, in that area. And ultimately, some of those things will then determine, right, if you've got a big mountain on one side of the area, you're not likely to be able to communicate over to the other side of that mountain. And that's what you get to see here is step 1, we usually always start with the customer looking at a computer study like this. And then we'll move into, right, as they move into a bigger deployment, doing a physical study out in the field.
Right? Yeah. And I mean, you develop your tool, I'm assuming, I'm assuming there's other tools out there. But it's, it's a, it's something that you're not used to, right, in a typical like study, if you're doing a cellular study in a factory, it's contained to a fairly, you know, large but still kind of small area. You don't have to think about topography, right? But that's one of the things you got to think about here with LoRaWAN is to look at what, where you have valleys and where do you have mountains and how does that all fit together. That's a very interesting concept as well, I think.
Exactly. This picture is really showing more of a distributed over a very wide geographic area type technology versus, you know, where it's Where it's being readily adopted, as you noted, with Chevron and Total and others, because you've got these centralized facilities with a lot of different data points in that area. And LoRaWAN is great for that because of the fact that it supports a lot of different frequency bands. So it allows a lot of devices to communicate on that LoRaWAN protocol and sending that sensor data back to give them visibility with battery-powered end nodes. So That's the simplest solution because you take out a lot of the complexity you see here if you're trying to cover a very large geographic area. When you're talking about covering a refinery or one of those smaller facilities than say, you know, North Texas, for instance, or something like that.
Right, right. Mike, you had a question?
Well, I was thinking about, and I don't know if you have any, and we didn't talk about this in advance, Steve, so I'm gonna put you on the spot a little bit, but Do you have any case studies where companies have implemented this and, you know, they've— the ROI or the benefit that they've received as a result of going this route versus another route?
You know, there's different case studies that are out there in the marketplace for LoRaWAN and the advantages it brings. We're working with a couple customers to put together some case studies specific to applications that we're focused on with our products, but there's definitely a lot of information out there on the value proposition and why you want to consider it.
I was thinking, we're always trying to promote just getting started on Industry 4.0. I can just imagine going back to the earlier picture of, let's say, a water treatment plant where 10 years ago, my morning routine is to get in my truck and drive to each location and make sure that everything's working correctly. And, you know, by the time I— and then if I find one that's not, you know, I, I finish my route, then I gotta come back, get the parts, and go back out and fix it, right? Or something like that. And then the, the really cool part of that— this, I guess I can just imagine— is, you know, for those that haven't gotten started on this journey, is this is a relatively low cost, um, um, for this, for the right level of data that you're trying to, to gather. And instead, I come in and I look at my, my dashboard, I see where where the issues may lie, and I get the parts I might need to go address something that's unusual. And, you know, but by noon I don't have anything else to do, you know. So it's a— no, but it's a very interesting proposition and quite a neat ROI for this sort of an application.
And it's kind of, you know, you think about it, it's a really powerful tool for condition monitoring of different assets that you'd have around a facility. So if you were to take, say, a wastewater treatment facility, You're probably gonna have mixers that are on site and you can monitor, say, vibration, which would be a key data point for mixers. You're gonna have a bunch of different chemical injection type pumps on site and you can then monitor vibration, pressure, temperature of those pumps or other inputs there. And then like you said, instead of today where you may have a maintenance person that goes around, you now start to digitally monitor those and then you can set threshold limits and other things when you work with the manufacturer, right? To kind of create this digital twin. And be able to then understand, hey, I need to go look at this mixer. It looks like a bearing might be starting to go in the gearbox. I need to go look at this versus, you know what, it looks great, right? Exact same baseline of vibration as it's been for the last 3 months. I don't need to worry about going over there right now. I'm gonna focus.
Right.
And really, instead of being reactive, you can be a little bit more planned in your approach, right? And try to keep max uptime. On all projects.
Well, and even, even to the point as you just described, now I gather this data and I don't even need somebody on site. You know, I could be in a couple different— if I have a distributed organization where, you know, I have a couple sites over, let's say, a county, let's say, or a couple of counties, I could be at a central spot and, you know, be really, really effective and proactive, as you mentioned, with my monitoring and my My repairs.
Yeah, but I, I was, um, we had another session at, uh, last, um, uh, um, conference I was at where, uh, I had a, had an opportunity to talk to him afterwards, but he was presenting the idea that he had created in like a skunkworks kind of environment, had created a little package with cellular communication on it that he would give to his guys, say, okay, if you have to go out and look at wellheads, uh, and, and do some testing on a regular route every day or every week, whatever, here instead, take this with you next time, go install it, and, uh, and we'll configure it into our system, and then you'll be able to kind of be more effective. But these were expensive tools he put together just because it was, uh, um, it was with cellular communication It, uh, it of course had a— you could have a subscription, right? But for their, for their application, it was still, you know, well, well saved. But I'm thinking even with this here, you're getting to a much more, uh, uh, easy way of justifying it because of the cost is a lot lower, uh, and you don't have to necessarily always at least think about the cost of transmission because you might be running it on your own network, uh, for free. So These are interesting things, especially if you can have somebody, you know, save, save the time of having to go out every day. I mean, they'll be happy if they can put a couple of these devices out in different places they got to go and then only have to go out when there's an issue that they can see with the data.
So that's exactly— And you've seen a lot more, you know, there's a lot more options coming into the industrial space around LoRaWAN now as well with device manufacturers, etc. You know, for instance, our Our product is very much focused on hazardous locations, so we make an intrinsically safe product that sits right in explosive environments and can monitor data and send it wirelessly, which is a very unique value proposition. And then to your point, right, is there's different price points depending on the problem you're trying to solve in the environment that people are in, but they've got the options to pick the right kind of price point and solution to address that need.
Exactly. Yeah, absolutely.
Steve, what kind of growth, so without divulging corporate secrets or anything, but what kind of growth have you seen over the last couple years with this technology?
So in general with LoRaWAN, right, there's 100 million plus devices that are out there and connected. You're seeing a lot of growth with LoRaWAN globally. It's growing at double-digit CAGR from an adoption perspective. And we've seen the same thing within our customers. And it's all about where you're starting that conversation, which is why I was promoting that manufacturers and businesses should just be looking at and evaluating technology for consideration. Because ultimately, if let's say we show up to a customer because we know we've helped another customer solve a problem, right? So we go to another customer in the same industry, but if they've never heard of LoRaWAN, right, then it's a bit of an uphill battle because not only are we trying to and tell them and sell them on our product, but we got to sell them on that technology first, which is a steeper hill to climb than just telling them, hey, we got a great product that can help solve this problem for you. So there's some of that and just education, which is why it's great to be able to come on a show like this and be able to talk with you guys about LoRaWAN, because I think there needs to be more of that out there. Because ultimately, that's, uh, you know, when you're talking to somebody like, wow, this really looks like a great technology, this would solve the problem, But cybersecurity, it's got to go through corporate approval, etc., etc. And then that slows down the ability to implement solutions. Those are really important steps in every organization to vet and look at cybersecurity. But how do you do it proactively, right, to open up options for your engineers to solve problems?
Well, that's a— that's it. We all think we've talked about that. You mentioned cyber, but Or maybe you mentioned it in passing, but maybe we could reinforce that, the encryption capabilities of this technology. Talk about that for a second.
It's 128-bit encrypted data standard with LoRaWAN. So all the data packets that are sent are 128-bit encrypted and you set the key. And then ultimately, even once you've decrypted the data packet on the server side, then it's essentially a payload of bytes and you have to have the payload decoder to then break that down into actually getting the data back. If you looked at it end to end, it's a very secure protocol for sending sensor data, and it's most often used really for monitoring data in the field, not as often for 2-way communication, although it does support uplinks and downlinks, but it's primarily used as a way to get uplinks or data from the field to give you visibility to a sensor. So when you think about it like that, it helps reduce risk around things around cybersecurity as well.
Yeah, that's not like— so for example, what I do at Ingersoll Rand is connecting our equipment, which often have, you know, 100, 200 different, different data points. And we're collecting data at a, you know, at least a minute, minute rates and pointed up to the cloud. We also don't have the capability to write back. That's more from a decision perspective, because we want to make sure that our customers are comfortable that we cannot do anything, we can't change the setpoint or anything like that, because that's not our goal with the IoT. But with LoRaWAN, it's oftentimes you're connected to a single sensor. And yeah, there's nothing the sensor can do except sense. And so data is just coming one way, right? And even if you could send to it, you could probably change it from Fahrenheit to centigrade or something like that. But that would be it, right? So there's not a lot from a cybersecurity perspective that you that you often would look at in that, in that Polora band. But, but it's definitely something that, uh, that, uh, um, it has to be secure in some way. And, and, and, and this is more, you know, uh, built-in security, uh, from the, from the beginning, whereas most other applications you got to build that on top of it, right? So even when we're building ours, we had to build in security on top of it. It wasn't coming directly from like the protocol we're using, but this protocol has it built in. So that, that's also, I think, a very big deal. Uh, but I am interested though, when you say 128, that almost sounds a little, uh, uh, dated now, potentially with what's going on with, uh, uh, some of the technologies that are starting to be able to, uh, to, to break those type of security. So I don't know if— is that something that they're working on, you know? 256, 512, 1024, whatever, that you could choose that and upgrade it to a higher level if you needed to.
And maybe something that comes out in the future state with LoRaWAN as it continues to evolve. But ultimately, even if you wanted to brute force hack 128-bit encryption, you'd need a supercomputer and an army behind it, right? So we often talk with our customers about if you set up your key, right, to join, your 128-bit key is all zeros, that's not a very secure way to manage it, right? So if you use a random number generator, generator and other pieces out there, right? It's an extremely secure protocol. You can even develop your own internal policies where, say, you want to, to change the, the key once a year and then rejoin the network, right? And it issues new keys to use for, for data transmission. So there's ways you can build in additional cybersecurity on top of, right, the, the protocol. But ultimately, that 128-bit standard encryption has been tested and approved by the likes of Chevron and Total and others, right, to be secure.
Right, right.
You know what, I mean, maybe slightly different direction, and again, because I'm a bit of a novice when it comes to this technology, I'm assuming then based on our conversation today that I wouldn't transmit like a video or a picture, just too much. Am I right in saying that?
Correct.
Okay.
Yeah, let's say you have a temperature sensor sitting in a tank somewhere.
Right.
How often would you be able to pull that temperature?
So it depends a little bit.
On average, on average, just— yeah, I know there's a lot of depends, but on average.
Yeah, so with regional parameters, if you were, say, in the EU, you'd be sending the data— the max frequency would be about every 4 minutes or so that you can send the data back. And then in the US, it's a little bit different. You could send the data back more frequently. You could send it every 30 seconds, but your your data rate is limited more in the US depending on the spreading factor. So it just depends regionally. But oftentimes when I talk to customers about it, I think one of the considerations is, especially for businesses that are looking to adopt LoRaWAN but have been using maybe a wired technology and they're used to, say, we just decided that we would pull this data back every 30 seconds, the question I always just like to get them to think about is, What decision, if you were now to get the data every 4 minutes, what's the potential risk to the business? Or what, you know, what would you have done if you had that data 3 minutes earlier that you can't do now? Or is this still acceptable, right? And just reconsidering options that give you the visibility and still meet the needs of the business, right? Even if it's less frequent data.
Yeah, and I mean, it also depends on the application a lot. I mean, so When I was managing data historians, I often talk about how they collect data. For example, the temperature is a good example. If I was going to collect the temperature from a mixing tank, I might want to get that temperature once a minute because it's going to change and I want to get at least every degree change that it'll come up with, and that's probably just around that point. When you're looking at this picture here, you're looking at a, you know, one of those huge oil tanks probably, right? Or gas tanks sitting out in the— when you drive by. I mean, if they change every 10 minutes, I think that's probably— then something might be even going wrong, right? When it's full of liquid, right? So it all depends on the application. And so again, that's back to what you said originally, you know, as a manufacturer, you got to look at What are you trying to accomplish and what is the right technology for it? And I think that there are places where LoRaWAN is not the right technology, and that's just okay. And then there's other places where it's an obvious technology that you should try to use. And again, you can also mix and match, right? You don't have to go one way. Depends on what it is you're trying to do and what the data that you're trying to connect to and what that means to you and how it's generated, right?
Yeah, because you can often find that, you know, A business may be trying to look for that silver bullet, the one technology that does everything out there. And you could leverage, you know, if cost is no object and you've got power everywhere, you can leverage cellular and if that's the way you wanted to go. But I think it's valuable for businesses to look at and consider different technology options that are out there. You know, one of the mass use case options for LoRaWAN would be things like automated meter reading or things like that where you might want to connect or have a connected sensor on, say, a water meter or gas meter to a house where you're ultimately just trying to send a data packet a day that says what the usage was, right?
Yeah.
So now you can have that 5, 10-year battery life, right, sending that one data packet a day that gets the critical data back to them that they need, right, that they were otherwise sending, you know, humans around to collect prior to having ways to do it in an automated fashion. So that's a powerful example of of LoRaWAN at scale. And then to your point on the other ones, just, it's all about the application at hand. If you're monitoring, say, tank level in a tank that changes level very slowly, every data twice a day might be enough for that use case.
Yeah, and then when you mentioned battery, we haven't talked a lot about that, but we've mentioned it. But that's also, I think, a very critical element of deployment here is that you can actually experiment with deploying sensors and test out the solution. Whereas if you're going to do either Wi-Fi or if you're going to do a cellular, well, you got to run power. And so that's typically a big hurdle on going out and trying something even in a plant is that I've worked with various different customers where, you know, trying to run power can take months just to get the the contractor scheduled and project and whatever up and running to get that out. Here, you put a sensor out with a battery on it. And you got instant data. And you can see what it can do for you. And then if you need to pull power later on, when you have a more stable solution, then you can do that.
Exactly. And there's LoRaWAN solutions like those that we actually provide from the YZ Aircom side of things that also can be connected to any— essentially, like, think of it as a dumb sensor, just a wired sensor you wire in, and it can provide power to that sensor. So it can loop power it. take the reading and then transmit it. So you can essentially add LoRaWAN technology without having to go replace all the sensors you've already invested in around the facility or be able to add additional visibility to other aspects of it. So there's so many ways it can add value.
Yeah, this has been a very interesting conversation on a topic that I think we really need to look more at because there's a lot of opportunities for starting to look at different technologies to solve the problem or the challenges that you have. And this is, as we mentioned, a fairly new technology out there that does bring some interesting perspective. And I just put this slide up here that kind of shows the summary about, you know, where we are. I mean, just the mere fact that you have this wide area of both pricing and applicability for this. Um, you, you have an opportunity to do some piloting of something fairly inexpensive, and then once you identify that there's value in it, you can come up with the right solution based on what it is you want to do. And this is very, very interesting technology. I think, uh, I, I'm starting to see manufacturers looking into this in the US as well, and, and I think Steve, you're seeing it as well too. And I think it's going to grow because it is a different technology that kind of sits in between the more traditional ones that can solve a problem that you normally would have to do and put a lot more effort into to solve with those traditional technologies.
Absolutely.
So before we end our conversation here. Any, any last thoughts, Steve, that you want to make sure that, that anybody listening in here will take back from our conversation?
I think, you know, depending on your role inside of an organization, if you're, if you're a leader in a business, right, promoting technology adoption and figuring out how you get people the ability to test things in advance, I think just helps open the toolbox of options, right, for the team to go out there and do the things that you're asking them for. So I think that's a key piece. And then the other part of it is if you're listening in and think this would help your organization in some way, right, be the champion that brings it to your boss and says, hey, I'll run the pilot and do these things. It is very easy to deploy a LoRaWAN proof of concept test. We do it with customers all the time. It's a real easy way to start. We can get 'em up and going in an hour, right, testing the product. So all those things, and ultimately, you know, pick the right technology to solve the challenge at hand.
Yeah, absolutely. Mike?
No, great. I really learned a lot today, Steve. I appreciate your time and, and the conversation. I'm a lot smarter than I was an hour ago. So thanks.
Absolutely. Yeah. With that, that's a wind down here just for everybody listening in. Again, this was the Industry 4.0 Club on Manufacturing Future livestream. We are streaming typically at this time at 12:30 to 1:30 Tuesdays and Wednesdays with different topics. We are, we are, I don't know, Mike, you have one tomorrow, I believe, right?
Yeah, we have a broadcast tomorrow. Mike Yost will be talking to Drew Croats, a recording that was done back at IME West.
Yep, yep.
Talking about the Industry 4.0 Club specifically. So I'm interested to hear what they have, what Mike has to say about the club.
Yeah, and I think our Women in Manufacturing is next Tuesday. Yeah, uh, next week. So, uh, please, uh, join in and listen in. And another good topic in sustainability, uh, that they're bringing in here, which I think, uh, I can't remember if the one next week is Deborah Dahl, but at least that's also one of my favorites talking about circular economy. So, uh, please join in on that one as well. So, uh, with that, thank you everyone for, for listening in. And, uh, and, uh, uh, check out LoraVan, uh, check out the LoraVan, uh, uh, uh, uh, it's a foundation or organization, I can't remember.
It's the, yeah, LoraVan Alliance.
Alliance, that's right. Yeah, check out more information on that and, and see if it's something that makes sense for your organization. With that, thank you very much, Steve, for joining me here. I, I really appreciate you and appreciate the information you gave. It's, uh, it's been very informative and, uh, and at least left me with some, some thoughts about what to do next, uh, in, in different, different elements that I'm looking at to connect information back into our system. So, uh, great conversation. Really appreciate it.
Thank you.
Yep, thanks. With that, um, we'll end it for today, and please join in, uh, next week— and no, join tomorrow and join in next week, Tuesday and Wednesday.
Thank you.










