How Materials, Design and Technology Influence The Feel Of Your Favourite Pair of Skis

12 Sept 2024 · 55 min
Episode

12 Sept 2024 · 55 min

0:00

In this episode of the Big Picture Skiing podcast, host Tom Gellie interviews Christian Haas, product manager at Fischer, to unpack the complex interplay of materials, construction techniques, and design choices that shape a ski’s performance and feel. The conversation walks through the layered architecture of a ski – from core materials (hardwood, poplar, Paulownia, PU foam) to reinforcing layers (glass fiber, carbon, titanal, rubber) and top sheet compounds – and explains how each contributes to stiffness, rebound, torsional stability, and vibration damping. They compare extruded versus sintered bases, discuss how base molecular weight affects glide, and describe how grinding patterns are tuned to snow conditions. The hosts explore how wood selection (hard vs. soft) tailors skis for racing, freeride, or mountaineering, and how hybrid cores combine different woods for edge grip. Binding placement is presented as a formulaic, test‑driven decision that can be shifted to tweak turn initiation and stability. Testing protocols involve a small team swapping prototypes with reference skis on the slope to iterate stiffness, torsional response, and edge grip. Advanced technologies such as titanal layers (varying thickness and placement), carbon bridges, Shape Ti, and a novel “Noise Technology” that adds a few grams of printed weight to suppress vibrations are detailed, with parallels drawn to musical instrument construction and skyscraper damping. The episode also covers triple‑radius shaping, which varies the ski’s sidecut along the length to balance turn initiation, edge grip, and exit speed. Environmental concerns are raised, noting efforts to reduce carbon usage and explore recycled carbon. Finally, Christian shares upcoming product line plans, favorite prototype (Ranger 102), and the future direction of ski innovation.

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