How This Company is Turning 40% of Wasted Food into Profit!

31 Jan 2025 · 57 min
Conscious Design Podcast™

31 Jan 2025 · 57 min

0:00

In this episode of the Conscious Design Podcast, host Ian Peterman interviews Dan Kurczak, CEO and co‑founder of Upcycled Food Inc., about turning food waste into profitable, sustainable products. The conversation begins with Dan’s personal origin story—home‑brewing beer at UCLA sparked curiosity about the fate of spent grain, an unavoidable co‑product of brewing. He discovers its nutritional value and, after learning that the U.S. generates roughly 20 billion lb of brewer’s grain annually, realizes the potential to convert it into human‑food ingredients rather than animal feed, landfill, or incineration. The dialogue expands to a broader circularity mindset, highlighting how many agricultural side‑streams (e.g., coffee cascades, agave fiber, pea starch) are treated as waste but can become valuable inputs for food, packaging, or other industries. Dan explains Upcycled Food Inc.’s business model: (1) developing shelf‑stable upcycled ingredients such as Regrain Supergrain Plus (a powdered brewer’s‑grain flour) sold to B2B food makers; (2) offering a services arm that helps companies evaluate and upcycle their own waste streams; and (3) previously launching a consumer brand to test market fit before refocusing on ingredient supply. A major theme is the importance of credible labeling. Dan describes co‑founding the Upcycled Food Association, creating a formal definition of “upcycled food,” and establishing a third‑party certification administered by Where Food Comes From. He contrasts this with the confusion around terms like “biodegradable,” “organic,” and “regenerative organic,” stressing that clear, trusted claims are essential to avoid green‑washing. The conversation also covers how to communicate upcycled products to consumers: prioritize functional benefits (e.g., high fiber, low net‑carb, keto‑friendly) and use sustainability as a secondary loyalty driver rather than the primary purchase reason. Dan notes that B2B buyers are receptive to upcycled claims because many large food companies have public waste‑reduction commitments, while consumer‑facing brands must embed upcycled ingredients into familiar benefit narratives. Finally, Dan and Ian discuss market dynamics, the role of retailers and food‑service operators in creating demand, the risk of brand backlash if sustainability promises are unmet, and the need for cross‑industry collaboration to map and trade undervalued side‑streams. They close with practical ways to connect with Upcycled Food Inc. and encourage listeners to try upcycled products.

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