2:44

In this concise walkthrough, Stuart from Iron John's Brewery details the end‑to‑end brewing workflow used at their facility. He begins with grain milling and mash tun operation, describing how milled malt is mixed with water, forms a grain bed, and is recirculated to maximize flavor extraction. After about 45 minutes the wort is transferred to a boiling kettle where it cooks for roughly an hour, with temperature and boil time monitored. The hot wort is then cooled rapidly through a glycol‑driven heat exchanger to around 70 °F, making it safe for fermentation. Fermenters are jacketed with glycol‑controlled temperature loops; ale fermentations run at 65‑68 °F while lagers and pilsners ferment at 30‑34 °F, each tank independently regulated. The fermented beer moves to bright tanks for final carbonation, where CO₂ is applied up to 15 psi. Finally, the beer is either filtered into kegs or sent to a newly installed canning line for packaging. The second speaker reacts with amazement, highlighting the brevity and completeness of the explanation.

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